Generative Orthoses

The Message of the Project
An orthosis is a medical device designed to assist, restrict, or control movement for specific body segments. It provides essential support, aids in rehabilitation, and corrects posture. Over the past eight years, MHOX and CRP Technology, in collaboration with medical professionals from Istituto Ortopedico Rizzoli (Bologna), have developed a framework for the mass customisation of orthotic devices. This system replaces traditional sizing with fully personalised solutions, tailored to each patient’s needs.

The Idea Behind the Project
The project combines three key phases: a body scan of the patient, the digital design of a 3D model of the orthosis, and the 3D printing of the final product. Beyond functional customisation, the team integrates biomimetic design, advanced manufacturing techniques, and physiological analysis to reimagine orthotic devices. These innovations transform orthoses from mere indicators of physical limitations into design-driven, functional accessories that improve both form and function.

What Next?
While the framework has been scientifically validated through clinical case studies, the partnership, within the WORTH project, aims to enhance the automation of design processes. This will ensure greater scalability, robustness, and the delivery of market-ready, fully customised orthotic products. By advancing automation and improving efficiency, the project seeks to make personalised orthoses widely accessible, setting a new standard in orthotic care.